Friday, December 27, 2013

Basics about Binders

You’ve all bought binders of one sort or the other from the large office supply stores. The big stores are producing their own private label vinyl binders. (common brand name binders are Avery, Wilson Jones and Cardinal) These binders are typically offered with a clear face (front, spine and back) to insert a pre-printed cover. This type of binder is typically known as a “Vue-Binder”.  The metal binder mechanism is called the “ring metal”. Private label products are generally lighter duty (thinner chip board) and utilize a lightweight ring metal. The basic store-available binder has a tough time lasting an entire middle school year. This type of product is made of vinyl (including vinyl softeners) and chip board. The vinyl is heat sealed using hi-frequency sonic welding equipment.  If you review the below image you’ll see the exposed holes that allow for the rivets to be fastened and the clear cover.


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The pre-manufactured binder is an economical solution for standard binder quantities up to 100 to 200 pieces. If you poke around enough, you can find a 1” view style 3 ring white binder for $1.50 each plus shipping. But enough about standard vinyl binders.


Above 200 units you’ll find custom binders become more affordable and can be manufactured using higher quality ring metal, wider ring size/style choices, vinyl color choices and pocket choices. Additional options include fully wrapped covers (turned edge).

For higher quality and longer lasting binders with branding options, consider the following project I recently completed:

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This construction is turned edge style (like a case-bound book) utilizing a “Euro-style” hinge. This type of hinge is a single continuous piece of chip board (rather than 3 piece construction) and thus is heavier duty. The cover is traditionally printed and film laminated. When applying the cover wrap, hot moist glue is applied to the wrap, the edges are folded over (turned) and smoothed.


(click on image to enlarge)

The inside wrap is glued and mounted in such a way as to cover the outside wrap. Once the binder is wrapped, holes are punched for the ring metal. Rivets are inserted from the back and the ring metal is installed over the rivets. The rivets are then fastened. In the above picture you can see the heavy duty score lines required for Euro-style binders. You can also see the “d-ring” metal mechanism.


The below picture shows the exposed rivets. If you desire hidden rivets, the rivets are installed before the cover is wrapped. Once the cover is fully wrapped, the ring metal is installed and the rivets are then fastened. When using a hidden style rivet, some minor marking of the outside cover will occur because an anvil is utilized as a support base for the rivet.

(click on image to enlarge)
Ring metal is available in different sizes (ie 1”, 1-1/2”, 2” capacity) and ring style. The style is either “round” or “straight d-ring” or “slanted d-ring”. A “slanted d-ring” style was specified for the Brown Jordan binder. Slanted d-ring mechanisms allow a predictable slant of the contents for easier reading. And since D-ring style binders are fastened on the back cover, the spine artwork is left undisturbed.

Most ring metal is also available with thumb boosters, facilitating the frequent opening and closing of the mechanism. Specifying a mechanism without a thumb booster provides a more lean look for binders that won’t see frequent operation. You certainly wouldn’t specify a ring metal without boosters for a school binder. The boosters are used to properly open and close a binder without distorting the metal rings.


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The first image above shows a close-up of a slanted d-ring style mechanism with thumb boosters. The second image shows a D-ring mechanism without boosters. The third image shows the ring metal after powder coating. You can have the mechanism powder coated for color matching.


Here is an example of a binder with a quarter bind cover. Quarter binding is primarily a decorative look. If you want to increase a binder’s longevity, a fabric support is added internally, not externally.

(click on image to enlarge)

Wednesday, November 6, 2013

From Toy to Marketing Tool

If you aren’t familiar with Quad-copters (aka Quadrotor helicopter), they have become very popular with amateur model aircraft enthusiasts.

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This “hobby” has quickly grown from ready-to-fly (RTF) toys to home-grown parts/kits and accessories. There are all kinds of modifications, tweaks, parts and custom kits available on the internet. RTF units start around $400.00. A popular RTF unit including a video mount and GoPro camera starts at $1,200.00.



(Walkera Ready-to Fly)

But this post isn’t about the quad-copters themselves but more about the results you can achieve if you have access to an aerial photographer who utilizes small unmanned aerial vehicles (UAV) and HD video cameras.  
  • Huge cost savings vs the alternative (manned helicopter with additional videographer)
  • They are quiet
  • Images and close shots that can’t be achieved with conventional aerial photography
  • Lower costs allow you to capture and present video’s that haven’t been affordable in the past
  • New content that can now be streamed from your website
  • The perfect solution for capturing an event
  • Excellent for showing real estate and property in a completely different format
  • Destination and travel videos that just can't be duplicated with conventional photography
Important considerations about selecting an aerial videography service:
  • Is the “pilot” skillful and experienced to deliver a smooth video?
  • Is the quality of the video image up to your expectations?
  • Once the video shoot is complete, the hard work begins. Who is responsible for the editing?
  • Do they have the computer horsepower and editing software to create a killer video?
Here are some links to a few “best-of” quad-copter videos:

Team Blacksheep shoots the Costa Concordia wreck like you’ve never seen using a pair of quad-copters (apparently they were arrested in Italy for trespassing due to this video shoot).

Team Blacksheep shoots Venice Italy

Team Blacksheep shoots the Golden Gate Bridge with a combination of a quad-copter and a fixed wing UAV.

Short video about getting started with videography using UAV and a short discussion about FAA warnings regarding commercial usage and regulations.

Raffaello D’Andrea talks about the athletic power of quadcopters on TED:

Wednesday, October 30, 2013

A Slightly Different Twist to the Standard Sign

We just finished and installed this new sign at Marymount California University's Kings Pathways Hall. Kings Pathway bring university preparation courses and English language training to students from all over the world.

Kings Pathways are based in some of the best and most popular destinations for international study - Boston and Los Angeles in the USA; London, Oxford and Bournemouth in the UK. You can learn more about Kings Colleges here:  http://kingseducation.com

The sign was designed by the Head of Branding and Design at Kings in the UK.

 (click to enlarge)
  (click to enlarge)

The sign construction is of a thin aluminum plate; cut, mitered and formed into a dimensional tray about 1-1/2" deep. The corners were sealed to reduce moisture intrusion. The sign measures 40" x 28" (1016mm x 710mm for my UK readers).
  • Once the tray was formed, we added an overall clear film lamination to protect the aluminum from the outside weather elements.
  • The 4 color prints were output and then film laminated for protection.
  • The prints were final trimmed, aligned and mounted to the metal tray.
  • Since the sign is in direct sunlight, a vehicle wrap material (with its matching lamination) was used for outdoor longevity.
  • A wood cleat system is installed against the wall and the sign is attached to the wood cleats.
I think this sign is very handsome and works well with the long term color scheme of the Kings College program. The all-around even aluminum border frames the message well. It's also of rather simple structural construction which makes for a cost effective signage program. And the construction is very weather resistant; Marymount is just a stone's throw from the coastline.

We also added several ADA signs to bring the hallway into compliance with current Americans with Disabilities standards. The raised braille isn't really noticeable in the photo, but its there. Pathways 1 is raised lettering which is also required.

(click to enlarge)


What do you think?

Saturday, October 12, 2013

DCH Toyota of Torrance Lot Pole Banners


DCH Auto Group built this new multi-million dollar Toyota/Scion dealer sales showroom across the street from their existing lot. The building is very handsome and DCH went to great measures to make sure it was energy efficient and comfortable for their customers. The new building has been open about 9 months.  DCH Toyota of Torrance is located on Pacific Coast Highway within walking distance of Zamperini Field (Torrance Airport). This well-traveled stretch of PCH has several competing dealers (all AutoNation dealers) including Acura, Infiniti, Mercedes, Ford and Volvo. Porsche (LA Car Guys) is directly across the street. The local independent Chevy dealer is ½ mile away. A fair amount of local competition I’d say.
 
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I started having a banner replacement conversation with DCH about a year ago just before their new building was completed. Their existing banners at the original lot were long overdue for replacement and really showing their age.
 
They needed some basic layout; their company font wasn’t available and they only had some stock vector files from Toyota Corporate. I was able to pull the various elements together and started on a basic banner layout. The Toyota and Scion logos had to be incorporated into the banners. Their new building follows a common design theme popular with new auto dealership buildings and utilizes rectangular metal wall panels. I used this “style” as a background theme and presented DCH with a couple of layouts from which to select.
 
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Once we decided on the layout, all of the graphic elements were uploaded to the plant and an assembled PDF proof was made from my sketches. Elements were placed into position and we rendered the background theme with a very light gray and a darker accent line. A combination of new hardware arms and existing hardware arms were used to hang the single lot pole banners. Here are the results:
 
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Wednesday, September 11, 2013

Second Chances: rescue dogs of madison county


Second Chances: Rescue Dogs of Madison County is a result of collaboration between renowned author, Donna Castellano and photographer Doug Brewster.  The book features 36 stories of rescue dogs and celebrates their rescue experiences and their forever families.  With book design by Leslie Franklin and Diane Strickland, this will be an edition everyone will want to acquire for their own collection.



The proceeds from the book project will be used as seed money for the construction of a new, state-of-the-art shelter and the future home of the Greater Huntsville Humane Society. 

This is a great idea for fundraisers of all types. The title and the concept could easily be duplicated across all regions of the country.

(louie)

The book is case bound and smyth sewn with a printed dust jacket, printed end sheets and white headbands to match the body of the book. Its 4 color process throughout; 146 pages in total. The design is easy to read and the photography is outstanding! We produced 6,000 books. The retail price of the book is $30.00. Great project for a very worthy cause.

(printed end sheet and dust jacket)
 
Here is Elvis’ story:

(elvis)

Everyone always asks him the same question. When you are a hound dog and someone names you Elvis, everyone assumes you are a fan of that song. You know the one. But this Elvis, the rescued hound dog, dances to the beat of another tune.

Jacqy Stone was not looking for a dog when she found Elvis. While at Bridge Street on a Saturday morning, she popped in Anthropologie to check out the latest fashions. She noticed a rescue organization, Peace, Love and Animals from Tanner Alabama, with dogs and cats available for adoption. She walked over and a volunteer told Jacqy they had a hound dog named Elvis who would be a perfect pet. She laughed. Hound dog? Elvis? She had to meet him. Standing there, petting the scared, skinny dog, her heart began to melt. In spite of herself, she began to feel a connection to the dog.

At first, she thought he would be the perfect dog for a friend, but the friend declined the offer. Elvis stayed on her mind. She and her husband, Gregg, had two dogs. While Gregg loved them dearly, there was no denying the dogs belonged to Jacqy. Jacqy thought Elvis might be the perfect companion for Gregg. She mentioned Elvis to Gregg, and they went out to the Tanner rescue shelter to meet the hound dog.

They discovered Elvis had been displaced in the tornadoes of April 2011. In spite of everyone’s best effort, his owners had not claimed him. He was skinny, not quite 37 pounds but smart and full of energy. Before Jacqy and Gregg could even consider adopting the dog they insisted that the rescue organization try once more to find the original owners. And they needed Elvis to meet Bandit and Foster, their other dogs.

After these meetings went well, and the original owners still had not claimed him, Jacqy and Gregg brought Elvis home. As Jacqy hoped, Elvis immediately bonded with Gregg. Now a robust 55 pounds, Elvis chases and trees squirrels, goes on runs and hikes with the Stones – and in typical hound dog fashion keeps his nose to the ground, trying to pick up the scent of his next squirrel. Elvis is still fearful of storms and loud noises, a response triggered by his memories of the tornado. But, Jacqy laughs, “He is not afraid of anything else!”


(abby)

(briggs)
(scotty)
 

Most of the 800 book titles we have produced are on display in our offices. Our primary book production is overseas providing you an extremely high quality book at very reasonable costs. If you need help with a book consider calling me and we can explore the available solutions.

 

Monday, September 2, 2013

Marymount California University Signage and Banners


Marymount California University is an independent, Catholic, coeducational and residential university with two of its three campuses located in Southern California. The Oceanview campus in Rancho Palos Verdes encompasses 26-acres overlooking the Pacific Ocean, Catalina Island and Trump National Golf Club. The other Southern California campus is the Waterfront Campus in San Pedro. The University's third campus site is in Northern California near Clear Lake in Lucerne.  There are Residential Communities in San Pedro with the largest near Palos Verdes Drive North and Western Avenue.

In 2013, Marymount College announced it was changing its name to Marymount California University (MCU) to "reflect the gradual transformation of the 45-year-old institution of higher education to a future multisite institution with undergraduate and graduate programs."

The name change required revised monument signage, new way finding signage, sign maintenance and new parking lot pole banners. With great intentions all around, ultimately the schedule allowed just 3 weeks for project completion. The university furnished the new logo artwork and the banner artwork; the new lettering was up to us to create.

The tasks:

* Strip off the old lettering, repaint and apply new lettering to the main RPV monument sign

* Strip off the old lettering, repaint and apply new lettering to 5 small monument signs used for way finding throughout the campus.

* Strip off the old lettering, repaint and apply new lettering to the main entry detail sign.

* Apply new lettering to four doors.

* Print and install 25 new two-sided parking lot banners located throughout campus

* Strip off the old lettering, and apply new lettering to the SP residential campus monument sign

* Print and install a new three piece fence banner that welcomes students to the RPV campus from the new parking lot.

With any project there are always little challenges that arise. And so we begin:

Below are before and after pictures of the main RPV monument sign. The first challenge was selecting a solid vinyl color that matched the new University logo style guide. The blue was pretty close; the available dark grays weren’t dark enough, so we used a matte black. The second challenge was an eleventh hour administration request to insure the new street address lettering met current LA County Fire Department signage size codes (3”).  And the large lettering certainly could have clashed with the new logo. Once we decided to use a medium gray for the street address the next step was to strip off the old lettering and repaint the sign. All of the RPV monument signs were in need of paint; rust was starting to progress and it made no sense to apply new lettering over old paint.
 

 
What we didn’t expect was 5” of water inside the main RPV entry sign. We have no idea how it got there. There were no obvious seam leaks. We’re sure glad the head of campus operations was there to see the water flowing after we drilled several drain holes. He shot a video of the water; I don't think anyone would have believed us. Once the water retreated, the surface was repaired, sanded and ready for primer. A two-tone paint scheme was in keeping with the previous theme. (note for DIY'ers: due to standing water there is no way to know the extent of any internal rust or corrosion).

The five smaller monument signs required similar sanding and painting to make them look nice. One sign required a bit more extensive repair; we removed that sign and brought it back to the shop for a "tune-up".
 
 
 
 
(this particular sign had been hit by vehicles, dented and needed to be re-secured in the ground)
 
(results of refurbishing)
 
When a project like this is started, a picture of each sign with the accompanying verbiage should be taken. It's important to take notes of the existing lettering height, font style, color and location; then the lettering will need to be re-type set and proofed. A straight shot picture is the best; no angles.
The main detail sign required some small repair and repainting; the approval process took a bit longer due to a new parking lot. We managed to paint and install the lettering just before students arrived back to campus for the fall.


The main monument sign at the residential campus presented us with another challenge. This is City of Los Angeles Fire Department jurisdiction; they have different rules for street address signage than the County Fire Department. The existing street address was 1-3/4” tall and completely inadequate and unreadable from the street. Based on the distance from the street, the formula from The City of Los Angeles regulations requires a 4” tall street address. This sign uses a different construction method as the main RPV sign, it has a brushed aluminum surface. As you can see from the below pictures, the 4” tall address tends to graphically overwhelm the existing sign. The end result works and the sign provides directions for emergency personnel and visitors alike.  If this sign eventually needs replacing, a larger sign would look better; balancing the size of the street address against the logo and sign edges. This example shows why the street address lettering size as directed by the Fire Department might influence the size of a new sign or its location.  

 
 
 
Next on the agenda were 25 new parking lot pole banners to replace the ones I installed two years ago. Had these banners not required replacement due to the name change, the old banners would have lasted another season providing Marymount with a three year life span. I used a different vendor for the pole banners because I feel a long term banner should remain fade free. Outdoor fade free printing can only be accomplished with the UV printing process. Once the banners were printed, a one day install was all that was required for the 25 banners. Our installation crews are insured and licensed which is important to avoid liability issues.
 
 (Old banner)
 



 
 
Thrown into the mix: replace two bulletin boards with new surfaces.
 

 
Lastly there was the 3 fence banners that were installed to welcome new students and visitors to Marymount as they enter from the new rear parking lot. These were simple one sided UV printed banners (mounted back to back) that will be relatively fade free over three years. I ran a wind load calculation on the largest of the three; with a 30 knot wind, the fence would experience a side load of 90 pounds. The fence should be adequate. (There are future plans for a permanent monument sign for this area).
 
 

Overall this was a fun project, the stakeholders are great to work with and I see the results every weekend during my bike ride past the campus.

 

 

 

 

 




Wednesday, June 26, 2013

Unique Holiday gift

I recently developed this idea through a request from one of my music label customers. What’s really unique is the high quality short-run color reproduction, it's just not available using any other method.

(this concept utilizes a solid top option: various images + 2 images courtesy of photographer Aaron Chang)


The custom rigid box option presents a keepsake feel and of course safe storage in the off season.
And I wanted the manufacturing to be domestic.

Ornaments make a great gift and appeal to consumers seeking emotional attachment to family, holidays and previous vacations. If the 36 boxes of decorations in my garage is any sign, ornaments become collectable and cherished. 

I think this idea can work on several levels:
  • Photographers; an alternative to a book or print at a lower price point
  • Vacation remembrance 
  • Destination premium for Visitors bureau
  • Concept; ie classic cars, antique images or famous people
  • Event celebration
  • Non-profit development gift showcasing how the funds are used
  • Contest - the best images are reproduced
  • Perpetual collections
  • Commercial level (provided it’s not simply an advertisement)


(idea for leading motorcycle rental company, EagleRider. Vacation celebration. Clear top option)
Details:
  • Unmatched ornament decoration and custom packaging equals a great value
  • Photo realism unmatched by conventional decoration methods
  • If you offer direct sales on your website, it’s perfect for pre-orders
  • Individual numbering is available which is VERY attractive to the collectors market
  • Offer a photo contest on your website, best 4 photos are reproduced
  • A live high quality and predictable proof prior to production
  • Domestically manufactured for shorter lead times * Low entry cost for limited quantity orders
The entire package includes:
  • High quality rigid colored box with a clear imprinted top or a fully wrapped top for the ultimate in storage protection
  • Four custom printed 4-color ornaments with great color detail set in a black chip support structure.
  • Large selection of ornament base color (even black!)
  • Domestically manufactured (the decorated globe originates from overseas)

I can produce as few as 250 units. The unit costs start working better at 500 units and above.
For questions or more information, call me. I'd love to hear your feedback.